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●影印改编版序
General Introduction
1.1 What Is Manufacturing? 1
1.2 Product Design and Concurrent Engineering 8
1.3 Design for Manufacture, Assembly, Disassembly, and Service 11
1.4 Green Design and Manufacturing 13
1.5 Selection of Materials 15
1.6 Selection of Manufacturing Processes 18
1.7 Computer-integrated Manufacturing 26
1.8 Quality Assurance and Total Quality Management 29
1.9 Lean Production and Agile Manufacturing 32
1.10 Manufacturing Costs and Global Competition 32
1.11 General Trends in Manufacturing 34
Metal-Casting Processes and Equipment 37
1 Fundamentals of Metal Casting 39
1.1 Introduction 39
1.2 Solidification of Metals 40
1.3 Fluid Flow 45
1.4 Fluidity of Molten Metal 47
1.5 Heat Transfer 49
1.6 Defects 51
Summary 55 Key Terms 56 Bibliography 56
Review Questions 56 Qualitative Problems 57
Quantitative Problems 57 Synthesis, Design, and Projects 58
2 Metal-Casting Processes and Ecluipment 60
2.1 Introduction 60
2.2 Expendable-mold, Permanent-pattern Casting Processes 64
2.3 Expendable-mold, Expendable-pattern Casting Processes 72
2.4 Permanent-mold Casting Processes 79
2.5 Casting Techniques for Single-crystal Components 87
2.6 Rapid Solidification 88
2.7 Inspection of Castings 89
2.8 MeltingPractice and Furnaces 89
2.9 Foundries and Foundry Automation 91
Summary 91 Key Terms 92 Bibliography 92
Review Questions 93 Qualitative Problems 93
Quantitative Problems 94 Synthesis, Design, and Projects 94
3 Metal Casting: Design, Materials,
and Economics 96
3.1 Introduction 96
3.2 Design Considerations in Casting 96
3.3 Casting Alloys 104
3.4 Economics of Casting 109
Summary 110 Key Terms 111 Bibliography 111
Review Questions 111 Qualitative Problems 111
Quantitative Problems 112 Synthesis, Design, and Projects 112
Forming and Shaping Processes
and Equipment i 15
4 Metal-Rolling Processes and Equipment 118
4.1 Introduction 118
4.2 The Flat-rolling Process 120
4.3 Flat-rolling Practice 124
4.4 Rolling Mills 127
4.5 Various Rolling Processes and Mills 129
Summary 134 Key Terms 135 Bibliography 135
Review Questions 135 Qualitative Problems 135
Quantitative Problems 136 Synthesis, Design, and Projects 136
5 Metal-Forging Processes and Equipment 137
5.1 Introduction 137
5.2 Open-die Forging 139
5.3 Impression-die and Closed-die Forging 141
5.4 Various Forging Operations 145
5.5 Forgeability of Metals; Forging Defects 150
5.6 Die Design, Die Materials, and Lubrication 151
5.7 Die-manufacturing Methods and Die Failures 153
5.8 Forging Machines 155
5.9 Economics of Forging 157
Summary 159 Key Terms 160 Bibliography 160
Review Questions 160 Qualitative Problems 160
Quantitative Problems 161 Synthesis, Design, and Projects 161
6 Metal Extrusion and Drawing Processes and Equipment 162
6.1 Introduction 162
6.2 The Extrusion Process 164
6.3 Hot Extrusion 166
6.4 Cold Extrusion 170
6.5 Extrusion Defects 173
6.6 Extrusion Equipment 175
6.7 The Drawing Process 175
6.8 Drawing Practice 177
6.9 Drawing Defects and Residual Stresses 179
6.10 Drawing Equipment 179
Summary 180 Key Terms 180 Bibliography 181
Review Questions 181 Qualitative Problems 181
Quantitative Problems 182 Synthesis, Design, and Projects 182
7 Sheet-Metal Forming Processes and Equipment 183
7.1 Introduction 183
7.2 Shearing 184
7.3 Sheet-metal Characteristics and Formability 194
7.4 Formability Tests for Sheet Metals 196
7.5 Bending Sheets, Plates, and Tubes 199
7.6 Miscellaneous Bending" and Related Operations 203
7.7 Deep Drawing 209
7.8 Rubber Forming and Hydroforming 215
7.9 Spinning 219
7.10 Superplastic Forming 222
7.11 Specialized Forming Processes 223
7.12 Manufacturing of Metal Honeycomb Structures 228
7.13 Design Considerations in Sheet-metal Forming 230
7.14 Equipment for Sheet-metal Forming 232
7.15 Economics of Sheet-forming Operations 233
Summary 234 Key Terms 235 Bibliography 235
Review Questions 236 Qualitative Problems 236
Quantitative Problems 237 Synthesis, Design, and Projects 237
8 Powder-Metal Processing and Equipment 239
8.1 Introduction 239
8.2 Production of Metal Powders 240
8.3 Compaction of Metal Powders 246
8.4 Sintering 254
8.5 Secondary and Finishing Operations 258
8.6 Design Considerations 259
8.7 Process Capabilities 261
8.8 Economics of Powder Metallurgy 262
Summary 264 Key Terms 264 Bibliography 265
Review Questions 265 Qualitative Problems 265
Quantitative Problems 266 Synthesis, Design, and Projects 266
9 Rapid-Prototyping Processes and Operations 267
9.1 Introduction 267
9.2 Subtractive Processes 270
9.3 Additive Processes 2-72
9.4 Virtual Prototyping 283
9.5 Direct Manufacturing and Rapid Tooling 284
Summary 291 Key Terms 291 Bibliography 291
Review Questions 292 Qualitative Problems 292
Quantitative Problems 292 Synthesis, Design, and Projects 293
Joining Processes and Equipment 295
10 Fusion-Welding Processes 299
10.1 Introduction 299
10.2 Oxyfuel-gas Welding 300
10.3 Arc-welding Processes: Nonconsumable Electrode 303
10.4 Arc-welding Processes: Consumable Electrode 307
10.5 Electrodes for Arc Welding 313
10.6 Electron-beam Welding 314
10.7 Laser-beam Welding 314
10.8 Cutting 316
10.9 The Weld Joint, Quality, and Testing 318
10.10 Joint Design and Process Selection 327
Summary 32 7 Key Terms 32 7 Bibliography 332
Review Questions 332 Qualitative Problems 332
Quantitative Problems 333 Synthesis, Design, and Projects 333
11 Solid-State Welding Processes 334
11.1 Introduction 334
11.2 Cold Welding and Roll Bonding 335
11.3 Ultrasonic Welding 336
11.4 Friction Welding 337
11.5 Resistance Welding 339
11.6 Explosion Welding 347
11.7 Diffusion Bonding 348
11.8 Economics of Welding Operations 350
Summary 352 Key Terms 353 Bibliography 353
Review Questions 353 Qualitative Problems 353
Quantitative Problems 354 Synthesis, Design, and Projects 354
12 Brazing, Soldering, Adhesive-Bonding, and Mechanical-Fastening Processes 355
12.1 Introduction 355
12.2 Brazing 356
12.3 Soldering 360
12.4 Adhesive Bonding 365
12.5 Mechanical Fastening 373
12.6 Joining Plastics, Ceramics, and Glasses 376
12.7 Economics of Joining Operations 379
Summary 380 Key Terms 381 Bibliography 381
Review Questions 381 Qualitative Problems 382
Quantitative Problems 382 Synthesis, Design, and Projects 382
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内容简介
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Serope Kalpakjian、Steven R. Schmid、Hamidon Musa所著的《制造工程与技术――热加工(英文版？原书第6版)》取自原版英文教材《Manufacturing Engineering and Technology》中的部分篇章。针对靠前教学课程设置，将原书内容改编为机加工和热加工两册，并分别出版，方便学校选用。为保持书籍内容体系，方便读者查找和了解原书全貌，特别在两册中保留完整的改编目录。《制造工程与技术――热加工(英文版？原书第6版)》内容涵盖金属铸造工艺与设备、压力成形工艺与设备、连接工艺与设备、粉末冶金工艺与设备、非金属材料加工和快速原型工艺与设备。
